Focusing on revolutionary technological innovation on CBN micro-nano materials, composites and cutting tool application, and advanced controlling and manufacturing process, Isc is able to develop and manufacture the most consistent high-quality PCBN solid inserts with high impact resistance, more economical double-layer inserts, super finishing single-layer inserts and inserts with cutting-edge coating techniques. It fully meets the requirements of wear resistance, impact resistance, thermal stability and chemical stability of metal machining.
Our PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.
Advantages of Innovative PCBN Insert:
- Excellent cost performance
The service life of PCBN insert can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of PCBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.
- High machining efficiency
The machining efficiency of PCBN insert is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.
- Excellent surface quality
Surface finish and dimensional precision of machining workpiece of PCBN insert can reach the grinding level, and make turning instead of grinding to reduce equipment investment.
- Strong universality
PCBN insert can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.